ForceBeyond provides comprehensive sub-assembly, mechanical integration, and custom kitting services for precision castings, forgings, and machined components. In modern manufacturing, receiving individual loose parts creates significant administrative friction, inventory holding costs, and assembly line bottlenecks. ForceBeyond solves this by delivering complete, factory-tested sub-assemblies and point-of-use kits directly to your production floor.
The ForceBeyond Standard: Operating under a strict ISO 9001:2015 quality management system, our integrated assembly cells combine core casting, forging, and 5-axis CNC machining capabilities with end-of-line assembly—acting as a true Tier-1.5 partner to reduce your vendor base and lower total acquisition costs.
ForceBeyond’s dedicated assembly technicians perform both manual precision bench assembly and semi-automated mechanical joining for multi-component systems.
| Assembly Discipline | Core Capabilities & Operations | Target Applications |
|---|---|---|
| Hardware Insertion & Press-Fitting | Automated installation of Helicoil® inserts, PEM® fasteners, bushings, dowel pins, bearings, and press-fit sleeves. | Machined aerospace brackets, automotive gearboxes, and electronic sensor enclosures. |
| Mechanical Joining & Fastening | Torque-controlled bolting, precision riveting, adhesive bonding, and structural thread-locking application. | Multi-piece fluid control valves, pump housing assemblies, and structural linkages. |
| Sealing & Gasket Integration | Precision installation of O-rings, custom die-cut gaskets, liquid thread sealants, and vulcanized rubber seals. | High-pressure hydraulic manifolds, subsea valve bodies, and pneumatic actuators. |
| Functional & Pressure Testing | 100% pneumatic leak testing, hydrostatic pressure verification, and functional mechanical actuation testing. | Fluid & gas control assemblies, pump volutes, and medical fluid distribution systems. |
For OEMs looking to streamline their internal assembly lines, ForceBeyond offers tailored Custom Kitting Solutions. Instead of receiving separate shipments of cast housings, machined covers, fasteners, and O-rings from multiple vendors, we package every required component into a single, organized kit.
Managing individual suppliers for raw castings, secondary machining, heat treatment, hardware purchasing, and final assembly introduces severe supply chain risks. ForceBeyond’s Tier-1.5 Model unifies the entire value chain under one quality umbrella:
Raw Casting / Forging → Precision CNC Machining → Surface Finishing → Hardware & Sub-Assembly → Pressure Testing → Kitting
Every assembled component and kit processed by ForceBeyond undergoes rigorous end-of-line verification to ensure zero defects arrive at your plant:
Our specialized assembly cells deliver complete, ready-to-install modules across key global industries:
We utilize automated torque-and-depth controlled installation equipment combined with thread-locking compounds (such as Loctite®) or locking-style inserts depending on your engineering print requirements. Every installed insert is visually and dimensionally verified before final packaging.
Yes. We handle complete Bill of Materials (BOM) procurement. ForceBeyond sources, inspects, and inventories all required secondary hardware—including commercial fasteners, O-rings, seals, bearings, and electrical connectors—integrating them seamlessly into your finished assembly or kit.
Sub-Assembly involves physically joining multiple components together (e.g., pressing bearings into a cast housing and bolting on a cover) so you receive a functional mechanical unit. Kitting involves taking multiple loose parts (which may or may not be joined together) and organizing them inside a single, custom-packaged kit tray so your assembly line workers have every required piece in one place for rapid final installation.
