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Oil & Gas Casting, Forging & CNC Machining Services

Oil & Gas Casting, Forging & CNC Machining Services

ForceBeyond is an established Tier-1.5 engineering partner delivering ultra-high-integrity components for upstream drilling, midstream transport, and downstream refining applications. Operating in environments characterized by extreme hydraulic pressures, sour gas (H2S), and corrosive chloride exposure, our components are engineered to withstand severe fatigue and environmental stress corrosion cracking (SCC).

Complying with NACE MR0175/ISO 15156, API, and ASME standards, ForceBeyond supplies high-pressure valve bodies, mud pump fluid ends, drill bits, and subsea manifold fittings. We specialize in vacuum investment casting, heavy-tonnage forging, and 5-axis CNC machining of Super Duplex stainless steels, Inconel superalloys, and high-strength alloy steels.

High-pressure forged subsea valve body engineered for sour gas and marine environments.

Technical Material Matrix for Oil & Gas

Alloy Category Key Grades Offered Core Performance Attributes
Duplex & Super Duplex UNS S32205 (2205), UNS S32750 (2507) Twice the yield strength of 316L; immune to chloride pitting and stress corrosion in harsh marine/subsea environments.
Nickel-Based Superalloys Inconel 718 (AMS 5662/5663), Inconel 625 Retains 1,000+ MPa yield strength at extreme temperatures; superior resistance to sour gas (H2S) and hot acids.
High-Strength Steel Forgings AISI 4140, 4340, 8620 (Q&T Hardened) High-tonnage forged integrity for heavy structural impact, high-pressure containment, and deep downhole drilling.
Cast Carbon Steels ASTM A216 WCB, WCC Industry standard for pressure-containing valve bodies, pipe fittings, and general fluid control manifolds.

Certified Subsea & Surface Equipment Components

ForceBeyond manufactures mission-critical petroleum components:

  • Pressure Containment: High-pressure frac valve bodies, choke & kill manifolds, blowout preventer (BOP) housings, and flange adaptors.
  • Drilling & Downhole: Perforating gun bodies, drill collars, mud pump fluid ends, suction/discharge covers, and crossheads.
  • Pumps & Turbines: Heavy-duty slurry pump volutes, multi-stage impellers, and drive shafts.

Structural Density & NDT Verification

Subsea hardware requires zero internal porosity. ForceBeyond integrates Hot Isostatic Pressing (HIP) and non-destructive testing directly into production:

  • Radiographic Testing (RT - ASTM E192): 100% X-ray inspection to verify zero internal shrinkage voids in cast valve bodies.
  • Liquid Penetrant Testing (LPI - ASTM E1417): Verifies zero surface cracks on high-stress sealing flanges.
  • Hydrostatic Pressure Testing: Pressure testing up to 10,000+ psi to guarantee pressure-tight integrity.

Frequently Asked Questions

Are ForceBeyond’s Duplex and Inconel components NACE compliant?

Yes. All Duplex, Super Duplex, and Inconel components destined for sour gas service are heat-treated and certified to NACE MR0175 / ISO 15156 standards to prevent hydrogen embrittlement.

Can ForceBeyond supply 3.1 Material Test Reports (MTRs)?

Yes. Every shipment includes certified EN 10204 3.1 MTRs detailing exact heat numbers, spectrographic chemistry, tensile strength, and impact test data.

Need High-Integrity Petroleum Components?

Contact our technical engineering team today to review your drawings and ensure full NACE and API compliance for your oilfield applications.

Sources

Our Internal Resources for Die Casting, Investment casting, Forging and Sand Casting