ForceBeyond is a premier Inconel casting supplier, specialized in high-performance nickel-based alloys for the world’s most demanding environments. By co-owning and operating investment casting foundries in the USA, South Korea, and Taiwan, we provide a de-risked supply chain for Inconel 718, 625, 713C and Hastelloy X components.
A raw casting is only as good as the final tolerances it can hold. ForceBeyond eliminates the ‘foundry-to-machine-shop’ gap through our Tier-1.5 manufacturing model. We integrate our specialized Superalloy Casting facilities—utilizing Vacuum Induction Melting (VIM)—with our dedicated in-house Superalloy Machining centers.
By managing both the initial pour and the final 5-axis CNC material removal, we ensure that complex internal geometries and critical sealing surfaces are achieved with zero ‘hand-off’ risk. For projects requiring high-pressure structural density or optimized grain flow rather than complex cast shapes, we offer seamless coordination with our Superalloy Forging operations, providing you with the ultimate flexibility in near-net-shape manufacturing.
In the world of mission-critical superalloys, internal microporosity is a risk that cannot be ignored. ForceBeyond utilizes Hot Isostatic Pressing (HIPing) to eliminate internal defects and ensure 100% density in every component.
We specialize in vacuum-cast materials tailored for specific extreme environments:
ForceBeyond provides precision vacuum investment casting for a wide range of high-performance materials. We ensure 100% material traceability and strict adherence to international aerospace and energy standards.
ForceBeyond’s unique co-ownership model offers unmatched supply chain flexibility and risk mitigation for global OEMs:
Our co-owned foundries utilize a precision-engineered “Lost Wax” process optimized specifically for superalloys:
| Alloy Grade | Primary Benefit | Recommended Industry |
|---|---|---|
| Inconel 718 | High Fatigue & Creep Strength | Data Center Power |
| Inconel 625 | Superior Corrosion Resistance | Nuclear & SMR |
| Inconel 713C | Excellent High-Temp Strength | Turbochargers & Blisks |
| Hastelloy X | High-Temperature Oxidation | Aerospace & Combustion |
We de-risk your supply chain through 100% inspection at our co-owned facilities, ensuring every casting meets Tier-1 aerospace and energy standards.
| Inspection Method | Purpose for Superalloys | Standard Compliance |
|---|---|---|
| Digital Radiography (X-Ray) | Detects internal microporosity and inclusions. | ASTM E2104 / AS9100 |
| Fluorescent Penetrant (FPI) | Identifies surface-breaking cracks and porosity. | ASTM E1417 / Level I & II |
| Ultrasonic Testing (UT) | Verifies internal density and wall thickness. | ASTM A388 |
| Spectrographic Analysis | Confirms exact chemical/alloy composition per melt. | NIST Traceable |
| CMM Dimensional Audit | Ensures tight tolerances on complex geometries. | ISO 8062 / CT5-CT7 |
While ForceBeyond offers both solutions, choosing the right process depends on your part geometry and mechanical requirements:
| Feature | Vacuum Investment Casting | Superalloy Forging |
|---|---|---|
| Complexity | High (Complex internal geometries) | Low to Medium (Simpler shapes) |
| Grain Structure | Uniform (Cast structure) | Refined (Directed grain flow) |
| Material Waste | Minimal (Near-Net-Shape) | Higher (Requires more machining) |
| Typical Use | Turbine vanes, housings, manifolds | Turbine disks, shafts, rings |
ForceBeyond is a premier Inconel casting supplier providing direct operational control through co-owned foundries in the USA and Asia. We provide the metallurgical purity of VIM and the zero-defect guarantee of HIPing required for mission-critical aerospace and nuclear components.
Hot Isostatic Pressing (HIPing) is used to eliminate internal microporosity common in vacuum casting. This process is essential for components in Nuclear and Aerospace industries to ensure maximum fatigue life and safety.
Yes. Our vacuum investment casting process is optimized for complex, thin-walled geometries like heat exchangers, nozzle guide vanes, and fuel spray nozzles.
Quality is managed through direct co-ownership. Our Delaware-based engineering team works in tandem with our facilities in South Korea and Taiwan to enforce standardized AS9100 QMS and material testing protocols.
Leverage the power of a co-owned global foundry network. Contact our Delaware headquarters to discuss your technical specifications, HIPing requirements, and production timelines.
